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Vol. 161, Issue 12, December 2013, pp. 304-310

 

Bullet

 

Design and Simulation of Two-welding Torch Automatic Welding Machine for the Intersecting Line of Steel-aluminum Radiator
 
Liu Jiangtao, Cui Baojian, Jiang Haiyong, Yi Jinggang

Mechanical & Electronic Engineering College, Agricultural university of Hebei, Bao Ding, 071001, China

Tel: +86 139 32264554, fax: 0312-7526462
E-mail: liujiangtao2003@126.com

 

Received: 16 October 2013   /Accepted: 22 November 2013   /Published: 30 December 2013

Digital Sensors and Sensor Sysstems

 

Abstract: To solving the continuous welding problem of the intersecting line of multi-T-tube steel-aluminum radiator with the aluminum wing, a new type of two-welding torch automatic welding machine for the intersecting line of steel-aluminum radiator is designed. The paper designs the compound jig-driven mechanism, two-welding torch synchronous movement mechanism, the swing mechanism of the welding torch. At the same time the CNC welding system adopts the typical control structure of IPC and 6K4 motion controller. IPC completes the generation and treatment of the intersecting line mathematical model though the software system module, and generates the CNC program which 6K4 motion controller can identify. Then the CNC program is downloaded to the controller. And the controller controls the servo system to continuously and automatically weld the intersecting line of multi-T-tube steel-aluminum radiators. Using three-dimensional software, its model is built. Motion simulation and interference checking are carried out based on Pro/E. The simulation result and the welding test shows that the intersecting line is accurately welded and the production efficiency and the welding quality are enhanced.

 

Keywords: Steel-aluminum radiator, Two-welding torch automatic welding machine, Intersecting line, IPC, 6K4 motion controller.

 

 

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