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Vol. 16, Special Issue, November 2012, pp. 179-187

 

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Modeling the Machining Parameters in End Electric Discharge Milling of Silicon Carbide Ceramic

 

Renjie Ji, Yonghong Liu, Yanzhen Zhang, Fei Wang, Chao Zheng, Yang Shen

College of Electromechanical Engineering, China University of Petroleum,

Qingdao, Shandong 266580, P. R. China

Tel.: +86-532-86983303, fax: +86-532-86983300

E-mail: jirenjie202@yahoo.cn

 

 

Received: 11 September 2012   /Accepted: 11 October 2012   /Published: 20 November 2012

Digital Sensors and Sensor Sysstems

 

Abstract: Silicon carbide (SiC) ceramic has been widely used in modern industry. However, the manufacture of SiC ceramic is difficult and expensive. This paper presents a new process of machining SiC ceramic using end electric discharge (ED) milling. It is able to effectively machine a large surface area on SiC ceramic. The effects of machining parameters such as open voltage, discharge current, pulse duration and pulse interval on the machining characteristics in terms of material removal rate, electrode wear ratio, and surface roughness have been investigated with Taguchi experimental design method. Analysis of variance and F-test are used to indicate the significant machining parameters affecting the machining characteristics. Furthermore, mathematical models relating to the machining characteristics are established with the stepwise regression method.

 

Keywords: Silicon carbide ceramic, End electric discharge milling, Analysis of variance, Taguchi method

 

 

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