bullet Handbook of Force Transducers: Principles and Components

        

 Title: Handbook of Force Transducers: Principles and Components

 Author: Dan Mihai Stefanescu

 Publisher: Springer

 Hardcover: 642 pages

 Pubdate: 17 May 2011

 ISBN: 364218295X

 

 

Handbook of Force Transducers book's cover

 

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Book Description

 

 

Part I introduces the basic "Principles and Methods of Force Measurement" according to a classification into a dozen of force transducers types: resistive, inductive, capacitive, piezoelectric, electromagnetic, electrodynamic, magnetoelastic, galvanomagnetic (Hall-effect), vibrating wires, (micro)resonators, acoustic and gyroscopic. Two special chapters refer to force balance techniques and to combined methods in force measurement.

Part II discusses the "(Strain Gauge) Force Transducers Components", evolving from the classical force transducer to the digital / intelligent one, with the incorporation of three subsystems (sensors, electromechanics and informatics). The elastic element (EE) is the "heart" of the force transducer and basically determines its performance. A 12-type elastic element classification is proposed (stretched / compressed column or tube, bending beam, bending and/or torsion shaft, middle bent bar with fixed ends, shear beam, bending ring, yoke or frame, diaphragm, axial-stressed torus, axisymmetrical and voluminous EE), with emphasis on the optimum location of the strain gauges. The main properties of the associated Wheatstone bridge, best suited for the parametrical transducers, are examined, together with the appropriate electronic circuits for SGFTs.

The handbook fills a gap in the field of Force Measurement, both experts and newcomers, no matter of their particular interest, finding a lot of useful and valuable subjects in the area of Force Transducers; in fact, it is the first specialized monograph in this inter- and multidisciplinary field.
 

 

 

Contents:

 

 

1 INTRODUCTION TO FORCE MEASUREMENT

 

1.1 Various Approaches to Force Transduction

1.2 Newton – Measurement Unit of Force

1.3 Mechanical Measurements of Forces & Tribology

1.4 Force Transducers Other than Electrical

1.5 Terminology: Sensors or Transducers ?

1.6 Force Measurement Systems

REFERENCES

 

 

2 ELECTRICAL METHODS OF FORCE MEASUREMENT

 

2.1 Energetical Aspects in Force Transduction

2.2 Examples of Force Measurement in Thermal Processes

2.3 Typical Requirements for Force Transducers

2.4 Force Transducers (FTs) Classifications

2.4.1 First Attempts of Force Transducers Systematization

2.4.2 German FT Classifications

2.4.3 Dutch FT Classifications

2.4.4 English FT Classifications

2.5 Nonconventional Types of Force Transducers

2.5.1 Electrodynamic Force Transducers

2.5.2 Galvanomagnetic Force Transducers (Based on Hall Effect)

2.5.3 Acoustic Force Transducers (SAWs)

2.6 An Enlarged Classification of Force Transducers

REFERENCES

 

 

3 RESISTIVE FORCE TRANSDUCERS

 

3.1 Resistive Force Transducers Types

3.2 Potentiometers

3.3 Pretensioned Wires

3.4 Strain Gauges

3.5 Piezoresistive Sensors

3.5.1 Silicon Devices

3.5.2 Carbon Film Coatings and Carbon Nanotubes (CNTs)

3.6 Force Sensing Resistors (FSRs)

3.7 Force Sensing Resistive Networks

REFERENCES

 

 

4 INDUCTIVE FORCE TRANSDUCERS

 

4.1 LVDT (Linear Variable Differential Transformer)

4.2 Variable Reluctance Transducers

4.3 Mutual Inductance Variation Force Transducers

4.4 Inductive Eddy Current Transducer

4.5 Biparametric Inductive Force Transducers

4.5.1 Biparametric LR

4.5.2 Biparametric LC

REFERENCES

 

 

5 CAPACITIVE FORCE TRANSDUCERS

 

5.1 Capacitive Force Transducers Classification

5.2 Capacitive Force Transducers (CFTs) with Plates

5.2.1 CFT with Variable Thickness of the Dielectric Pad

5.2.2 CFT with Variable Distance between Plates

5.2.3 CFT with Plates Arranged under a Certain Angle

5.3 Multiple Plates Capacitive Force Transducers

5.4 Interdigitated and Matrix of Capacitive Sensors

5.4.1 CFT with Interdigitated Electrodes

5.4.2 CFT Using a Matrix of Capacitive Sensing Elements

5.5 Cylindrical Capacitive Force Transducers

5.6 Applications Based on Electrostatic Forces

5.6.1 Electrostatic Force Balances

5.6.2 Other Applications of Electrostatic Forces for the Measurement

of Mechanical Quantities

5.7 Electronic Circuits for Capacitive Transducers

REFERENCES

 

 

6 PIEZOELECTRIC FORCE TRANSDUCERS (PZFTs)

 

6.1 Piezoelectric Materials

6.1.1 Quartz Crystals

6.1.2 Sensors with Organic Polymers

6.1.3 Solid State Devices

6.2 Unidirectional Piezoelectric Force Transducers

6.3 Tridirectional Piezoelectric Force Transducers

6.4 Piezoelectric Bimorph as Force Transducer

6.5 Electronic Circuits for Piezo Force Transducers

6.6 Complex Applications with Piezoelectric Devices

REFERENCES

 

 

7 ELECTROMAGNETIC FORCE TRANSDUCERS

 

7.1 Classification

7.2 Magnetoresistive Force Transducers

7.3 Force Measurements in Magnetic Field

7.3.1 Resistive Force Transducers in Magnetic Field

7.3.2 Capacitive Force Transducers in Magnetic Field

7.3.3 Pressure Transducers Based on Magnetic Higher-Order Harmonic Fields

7.4 Electromagnetic Weighing by Force Compensation

7.5 Electromagnetic Devices for Small Forces

7.5.1 Electromagnetic Probes for Micro- and Nano-force Measurements

7.5.2 Magnetic Flux Quantum as a Sub-pico-newton Weight

7.5.3 Casimir Forces and Levitation Pressures Measurement

REFERENCES

 

 

8 ELECTRODYNAMIC FORCE TRANSDUCERS

 

8.1 Electrodynamic Force Compensation Principle

8.2 Load Cells with Electrodynamic Feedback

8.3 Electrodynamic Force Compensation Balances

8.3.1 Hydrodynamic Gravimetric Balance

8.3.2 Electrodynamic Vacuum Microbalance

8.3.3 Electrodynamic Devices for Small Particles Experiments

8.4 Micromechanical Testers with Moving Coils

8.5 Multifunctional Transducers with Moving Coils

REFERENCES

 

 

9 MAGNETOELASTIC FORCE TRANSDUCERS

 

9.1 The Magnetostrictive Principle

9.2 Classification of Magnetoelastic FTs

9.3 Axial Magnetoelastic Force Transducers

9.3.1 Magnetostrictive Strips and Bars

9.3.2 Magnetostrictive Amorphous Wires

9.4 Frame-Shaped Magnetoelastic Force Transducers

9.5 Tubular Magnetoelastic Force Transducers

9.6 Circular Magnetoelastic Force Transducers

9.7 Block-Shaped Magnetoelastic Force Transducers

9.8 Magnetoelastic Shafts for Torque Transducers

9.9 Magnetoelastic FTs Electronic Circuitry

REFERENCES

 

 

10 GALVANOMAGNETIC FORCE TRANSDUCERS

 

10.1 Hall Effect and Its Applications

10.2 Force Transducers Based on the Hall Effect

10.2.1 Hall Effect in Geotechnical Engineering

10.2.2 Medical Applications with Hall Sensors

10.3 Hall Devices for Other Mechanical Quantities

10.3.1 Displacement and Position Measurements Using Hall Sensors

10.3.2 Weighing Based on Hall Devices

10.3.3 Pressure and Flow Measurements by Means of Hall Sensors

10.3.4 Shock Measurements Using Hall Devices

10.3.5 Penetration Velocity and Rotational Speed Measured with Hall Sensors

10.4 Galvanomagnetic FTs in Complex Measurement Chains

10.4.1 Combined Measurands in Galvanomagnetic Force Transducers

10.4.2 Triaxial Galvanomagnetic Force Transducers

10.5 Other Electromagnetic Principles in Force Measurement

REFERENCES

 

 

11 VIBRATING-WIRE FORCE TRANSDUCERS

 

11.1 Vibrating Wire as Force Measurement Principle

11.2 VWFTs’ Structures and Characteristics

11.3 Electronic Circuits for VWTs

11.3.1 Vibrating-Wire Excitation Methods

11.3.2 Measuring Circuits for Vibrating-Wire Transducers

11.3.3 Digital Weighing Based on Vibrating-Wire Transducers

11.3.4 Virtual Musical Instruments Investigated by Means of VWFTs

11.4 Different Types of Vibrating-Wire Transducers

11.5 VWTs’ Applications for Other Physical Quantities

11.5.1 Viscometers and Densimeters

11.5.2 “Piezometers” (for Underground Water Pressure)

11.5.3 Tiltmeters / Inclinometers and Slope Indicators

11.6 VWTs’ Progress and Their Extended Utilization

REFERENCES

 

 

12 RESONATOR FORCE TRANSDUCERS

 

12.1 Resonator Principle in Force Measurement

12.2 Materials for Resonators and Their Q-Factors

12.2.1 Quartz Resonators for Force Transducers

12.2.2 Silicon Resonators for Force Transducers

12.3 Various Shapes of Resonators

12.3.1 Resonating Beams for Force Transducers

12.3.2 Resonating Diaphragms / Membranes for Force / Pressure Transducers

12.3.3 Resonating Tubes for Force Transducers

12.4 Single Beam (Micro)Resonators

12.5 Double Beam (Micro)Resonators

12.5.1 Classical Double-Ended Tuning Forks (DETFs)

12.5.2 Modern Solutions for DETF Resonators

12.6 Metallic Triple Beam Resonators (MTBRs)

12.6.1 Force Transducers with MTBRs

12.6.2 Torque Transducers with MTBRs

REFERENCES

 

 

13 ACOUSTIC FORCE TRANSDUCERS

 

13.1 Interdigital Transducers (IDTs)

13.2 Acoustic Emission and Waveguides

13.2.1 Acoustic Emission Applications

13.2.2 Acoustic Waveguides Applications

13.3 Ultrasound Force Transducers

13.3.1 Industrial Applications of Ultrasound Force Transducers

13.3.2 Ultrasound Force Transducers for Food and Farmacology

13.3.3 Medical Applications of Ultrasound Force Transducers

13.4 Acoustic Radiation Force Transducers

13.4.1 Acoustic Radiation Force Transducers in Medicine

13.4.2 Acoustic Radiation Force Transducers in Metrology

13.5 Surface Acoustic Wave (SAW) Transducers

13.5.1 SAW Force Transducers

13.5.2 SAW Torque Transducers

13.5.3 SAW Pressure Transducers

13.5.4 SAW Fluidic Transducers

13.6 SAW Electronic Circuits

REFERENCES

 

 

14 GYROSCOPIC FORCE TRANSDUCERS

 

14.1 The Gyroscopic Principle in Force Measurement

14.2 Conventional Gyroscopic Force Transducers

14.3 Types of Micro-Gyroscopic Force Transducers

14.3.1 Inertial Gyroscopes

14.3.2 Piezoelectric Gyroscopes

14.3.3 Resonator / Vibrating Gyroscopes

14.3.4 Acoustic (and SAW) Gyroscopes

14.3.5 Coriolis Force Transducers in Medical Applications

14.4 Optical Gyroscopes

14.4.1 Fiber Optic Gyroscopes (FOGs)

14.4.2 Laser Gyroscopes

14.4.3 MOEMS (Micro-Opto-Electro-Mechanical System) Gyroscope

14.5 A Topical Review of Gyroscopes

REFERENCES

 

 

15 FORCE BALANCE TECHNIQUES

 

15.1 Force Balance Principle Applied to Transducers

15.2 Electromagnetic Force Compensation (EMFC)

15.3 Electrostatic Force Compensation

15.4 Optical Devices Based on Force Feedback

REFERENCES

16 MIXED METHODS IN FORCE MEASUREMENTS

 

16.1 Force Transducers Using Advanced Electronics

16.2 Cantilever Beams for Various Force Transducers

16.3 CNTs for Measuring Mechanical Quantities

16.4 Combined Methods of Force Transduction

16.4.1 Force Transducers in Medical Instruments

16.4.2 EMAT (Electro-Magnetic Acoustic Transducer) and Lorentz Force

16.4.3 Multitransducer Equipment

16.4.4 Force Transducers Involving Optical Techniques

REFERENCES

 

 

PART II: FORCE TRANSDUCERS COMPONENTS

 

17 THE FORCE MEASUREMENT CHAIN

 

17.1 Force Measurement Chain Components

17.2 Strain Gauge Sensing

17.3 Strain Gauges Signal Conditioning

17.4 Strain Gauges Signal Processing

17.5 Data Presentation for Force Transducers

REFERENCES

 

 

18 WHEATSTONE BRIDGE – THE BASIC CIRCUIT FOR STRAIN GAUGE FORCE TRANSDUCERS

 

18.1 Wheatstone Bridge – General Presentation

18.2 Wheatstone Bridge – Fundamental Properties

18.3 Bridge Compensation and Adjusting Resistors

18.4 Supply Possibilities for Wheatstone Bridges

18.5 Different Applications with Measuring Bridges

18.6 Further Connections for Wheatstone Bridges

REFERENCES

 

 

19 STRAIN GAUGES ELECTRONIC CIRCUITS

 

19.1 Signal Conditioning for Force Transducers

19.2 Signal Conditioners

19.2.1 Pre- and Post-Conditioning

19.2.2 High-Gain Signal Conditioning

19.2.3 “QuantumX” Universal Conditioner

19.3 Analog-to-Digital Converters

19.3.1 Different Conversions to Frequency

19.3.2 Resistance-to-Time Converter

19.3.3 Sigma-Delta Converter

19.4 Bridge Oscillators

19.4.1 Wien Bridge Based Oscillator

19.4.2 Wheatstone Bridge Based Oscillator

19.5 AC Generators

19.5.1 Sine Wave Generator .

19.5.2 Saw-Tooth Wave Generator

19.5.3 Rectangular Wave Generator

19.6 Strain Gauged Force Transducers Connected to PC

19.6.1 Direct Resistance Change Measurement

19.6.2 Strain Gauge Bridge Signal Processing

REFERENCES

 

 

20 CLASSIFICATION OF ELASTIC ELEMENTS

 

20.1 Elastic Elements Loading Modes

20.2 Examples of Elastic Elements Classifications

20.3 Comprehensive Classification of Elastic Elements

REFERENCES

 

 

21 STRETCHED / COMPRESSED COLUMNS

 

21.1 Classical Columns

21.2 Optimized Columns

21.3 Increasing Sensitivity for Columnar Transducers

21.4 Complex Structures Composed by Bars / Columns

21.5 Dynamic Testing for Cylindrical Transducers

REFERENCES

 

 

22 STRETCHED / COMPRESSED TUBES

 

21.1 Classical Tubes

22.2 Concentric Tubes

22.3 Profiled Tubes

22.4 Tubes with Holes or Slots

22.5 Tubular Structures under Complex Loading

REFERENCES

 

 

23 BENT LAMELLA (CANTILEVER BEAMS)

 

23.1 Various Applications with Cantilever Beams

23.2 Cantilever Beams for Lower Forces

23.3 (Bio)Chemical Cantilevers

23.4 Several Shapes of Cantilever Beams

23.5 Cantilever Beams in Multicomponent FTs

REFERENCES

 

 

24 BENT AND/OR TORSION SHAFTS

 

24.1 Bending of Cantilever Tube or Cylinder

24.2 Rotating Shafts

24.3 Complex Loaded Shafts

REFERENCES

 

 

25 MIDDLE BENT BARS WITH FIXED ENDS

 

25.1 Examples of Middle Bent Bars with Fixed Ends

25.2 Slotted Structures for Middle Bent Bars with Fixed Ends

25.3 Dynamic Applications of Double Ended Beams

25.4 Various Models of Four-Spoke Wheels

REFERENCES

 

 

26 SHEARING STRAINED ELASTIC ELEMENTS

 

26.1 ‘I’-Profiles Subjected to Shearing

26.2 Load Measuring Pins / Bolts

26.3 Hollow Discs / Wheels

26.4 S (Z) Shaped Elastic Elements

26.5 Helix Load Cells

REFERENCES

 

 

27 BENT YOKES AND FRAMES

 

27.1 Various Shapes of Bent Yokes and Frames

27.2 Force–Measuring Clamps

REFERENCES

 

 

28 BENT RINGS AND “GLASSES”

 

28.1 Various Shapes of Bent Rings

28.1.1 Circular Rings

28.1.2 “Square” Rings

28.1.3 Hexagonal Rings

28.1.4 Octagonal Rings

28.1.5 Other Shapes of Bent Rings

28.2 “Glasses”-Shaped Elastic Structures

28.3 Multiple “Glasses”-Shaped Elastic Elements

REFERENCES

 

 

29 BENT MEMBRANES

 

29.1 Various Types of Bent Membranes

29.2 Circular Membranes

29.3 Square Membranes

29.4 Membranes with Various Shapes of Apertures

29.5 Other Shapes of Membranes

REFERENCES

 

 

30 COMPLEX LOADED TORUS

 

30.1 Torus as Elastic Element for Force Transducers

30.2 Toroidal Elastic Elements in Special Applications

REFERENCES

 

 

31 AXISYMMETRIC ELASTIC ELEMENTS

 

31.1 Various Axisymmetric EEs for Force Transducers

31.2 Axisymmetrical EEs for Very Large Force Transducers

31.3 N-Shaped Axisymmetric Elastic Elements

REFERENCES

 

 

32 VOLUMETRIC ELASTIC ELEMENTS

 

32.1 Spheres

32.2 Cubes

32.2.1 Full Cubes

32.2.2 Cubic Blocks with Slots

32.3 Complex Bodies with Oblique Slots

REFERENCES

 

 

33 COMPLEX, COMPOSED AND COMBINED ELASTIC STRUCTURES

 

33.1 Complex Elastic Structures

33.1.1 Plane Complex Structures

33.1.2 Spatial Complex Structures

33.2 Composed Elastic Structures

33.3 Combined Elastic Structures

33.3.1 Plane Combinations of Elastic Elements

33.3.2 Axisymmetric Combinations of Elastic Elements

33.3.3 Spatial Combinations of Elastic Elements

REFERENCES

 

 

34 ELASTIC ELEMENTS SELECTION CRITERIA

 

34.1 Elastic Elements (EEs) Evaluation Criteria

34.2 Elastic Elements Comparative Analysis

34.3 EE Selection for Specific Applications

34.3.1 From Single- to Multi-component Force Transducers

34.3.2 Force Transducers in Mechatronics

34.3.3 EEs for Very Large Forces

34.4 Elastic Elements Automatic Selection

REFERENCES

 

 

35 DIGITAL AND INTELLIGENT FORCE TRANSDUCERS

 

35.1 Evolution from Analog to Digital

35.2 Automatic Recognition of Force Transducers

35.3 Force Transducers in Dynamic Regime

35.4 Intelligent (Smart) Force Transducers

35.5 Further Prospects: Materials, Technologies, Ideas

35.5.1 Smart Materials and Structures

35.5.2 Intelligent Design and Smart Technology

35.5.3 Neuro-Fuzzy Concepts

35.6 Updated Force Transducers + Data Communication

35.6.1 Dual Output Force Transducers

35.6.2 Data Display and Communication

REFERENCES

 

ANNEX 1. Rules for Strain Gauges Placement on the Elastic Elements of Force Transducers

 

ANNEX 2. The Newton’s Apple Tree in Korea

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